• Medical-grade Silicone Casting For Healthcare Devices
  • Medical-grade Silicone Casting For Healthcare Devices
  • Medical-grade Silicone Casting For Healthcare Devices
  • Medical-grade Silicone Casting For Healthcare Devices
  • video

Medical-grade Silicone Casting For Healthcare Devices

    Specializing in medical-grade silicone casting, we deliver high-precision healthcare silicone devices through advanced molding technologies and strict quality systems, supporting diagnostics, respiratory care, and wearable health solutions.

    silicone overmolding for medical device housings

    JinYi Mold focuses on medical-grade silicone casting and overmolding, providing key silicone components for diagnostic equipment, respiratory care, wearable health monitoring and surgical instruments and other fields. The key to medical applications is to go beyond conventional precision to ensure full biocompatibility, long-term material stability and strict regulatory compliance. We focus on overcoming core engineering challenges such as firmly bonding flexible silicone to rigid plastic/metal substrates, achieving microfluidic channel sealing, and maintaining component performance over multiple sterilization cycles.

    Relying on its rich experience in the field of precision mold manufacturing, JinYi Mold integrates the ideas of ISO 13485 medical device quality management system into every aspect of the production of medical silicone parts. Our materials scientists work closely with our engineering teams to provide global medical device manufacturers with integrated, compliant and reliable solutions from rapid prototyping to mass production, from material selection, mold development, clean room manufacturing to sterilization validation support.


    biocompatible silicone casting parts for healthcare


    Key points of engineering technology


    • Materials and process systems oriented toward medical safety: 

      We focus on the use of platinum-cured liquid silicone (LSR), which has extremely low extractables. This characteristic complies with stringent standards such as ISO 10993 biocompatibility and USP Class VI. For silicone overmolding of medical device shells, we are proficient in surface pretreatment and bonding technology to ensure a stable and sealed interface between silicone and base materials such as ABS, PC, stainless steel, etc., without the risk of delamination.

    • High-precision medical molds and micro-molding technology: 

      Molds used in silicone casting of medical equipment have extremely high requirements for cavity accuracy and surface finish. We use mirror steel and a full hot runner system, and use vacuum-assisted technology to manufacture extremely precise medical biocompatible silicone parts, such as microvalves, thin-walled sealing films, catheter interfaces, etc., and can effectively prevent bubble defects.

    • Sterility guarantee and value-added secondary processing: 

      We provide comprehensive post-processing services, including: surface coating to achieve antibacterial or marking functions, laser marking for product traceability, and sandblasting to improve tactile and optical performance. We understand the needs of the sterile supply chain and can provide proven cleaning, packaging and sterilization (such as EO, gamma ray) process support.


    custom silicone casting for medical components



    Quality Assurance and Verification

    We implement the most stringent verification procedures in the medical device industry to ensure that each product is traceable and has stable performance.

    • Process verification and design control: 

      Starting from DFMEA (Design Failure Mode Analysis), use DOE (Design of Experiments) to optimize and determine all key process parameters (mixing ratio, injection speed, curing temperature and duration), build a stable process window and complete verification (IQ/OQ/PQ).

    • Compliance and comprehensive performance testing: 

      Not only do products undergo full inspection of size (using optical measurement) and appearance, we can also assist or provide cytotoxicity testing, skin sensitization testing, physical and chemical performance testing, and aging testing to simulate service life, etc. to assist customers in regulatory registration.

    • Document management and strict batch control: 

      We implement a complete batch record (DHR) system to ensure that the entire process from raw materials to finished products can be traced, and can provide a complete technical document package that meets the requirements of the quality system.


    silicone overmolding for medical device housings


    Support and delivery

    We understand the importance the healthcare industry places on supply chain reliability. Depending on the end use of the product, you can choose to use primary packaging (such as dialysis paper, blister boxes), vacuum bags or clean bags for packaging, and provide complete sterilization certificates, material compliance statements and test reports. As a Chinese supplier focusing on precision manufacturing, we rely on our rapid response capabilities, open project management and stable production capabilities to help customers meet their needs at all stages from clinical trials to global commercial production.

    JinYi Mold strives to become an indispensable R&D and manufacturing partner for high-end silicone components for medical device manufacturers, transforming complex medical designs into safe, efficient and mass-produced products.


    About Us

    biocompatible silicone casting parts for healthcare


    Jinyi Mold was established in 1998 and is headquartered in Dongguan, Guangdong. Our professional team provides injection mold and die-casting mold services, providing you support in every aspect from design, manufacturing to final assembly.


    custom silicone casting for medical components


    Production equipment: 

    dozens of CNC machining centers (gantry & 5-axis), injection molding machines (80-1600 tons), EDM machines, automation equipment, etc.

    Scope of services: 

    Establish solid partnerships with Europe, Australia and Asia to carry out international export business.

    Company production capacity: A 13,000㎡ production base in Maoming (built in 2022), backing an annual turnover surpassing 150 million RMB.

    Honors and qualifications: 

    Possess High-Tech Enterprise Certification, ISO9001:2015 Quality management system certification.


    silicone overmolding for medical device housings


    Logistics and freight: 

    Logistics follows international transportation standards, and packaging is packed in reinforced wooden boxes, filled with PE foam and wrapped in moisture-proof bags.


    biocompatible silicone casting parts for healthcare


    Marketing: Selina Chan

    WhatsApp:+8618969686504

    Email:selina@jy-mould.com

    Contact us to discuss how we can support your project needs


    Please know that when you choose Jinyi Mold, we are not only a supplier, but also a Chinese manufacturing partner with 25 years of experience in mold design, manufacturing, and assembly.

    • 1. What industries mainly serve?

      We specialize in providing high-precision mold manufacturing and injection molding solutions for industries including automotive, home appliances, consumer electronics, medical devices, and industrial equipment.

    • 2. How do we ensure the quality of molds and parts?

      Quality is controlled through a comprehensive system, including mold flow analysis, strict material certification, in-process inspections, and final product testing. We also provide complete documentation such as steel certificates, hardness reports, and dimensional inspection reports.

    • 3. What is our typical lead time for mold manufacturing and mass production?

      For mold making, the lead time is typically 4–6 weeks after design approval. For mass production of plastic parts, it usually takes 2–3 weeks depending on part complexity and order quantity.

    • 4. Do we offer design support for new product development?

      Yes, our engineering team provides full support from DFM (Design for Manufacturability) analysis to mold design optimization, helping customers accelerate product development and reduce production risks.

    • 5. What is our standard payment terms?

      Our standard terms are 50% deposit upon order confirmation and 50% balance payment before shipment. Flexible payment arrangements can be discussed based on project scope and cooperation level.

    • 6. Can we handle small batch orders or prototype development?

      Absolutely. In addition to mass production, we offer low-volume manufacturing, rapid prototyping via 3D printing and silicone molding, ensuring customers can quickly validate designs before full-scale production.

    • 7. What file formats we accept for mold design and quotation?

      We accept a wide range of file formats including STEP, IGES, DWG, and PDF for mold design, DFM analysis, and quotation preparation.

    • 8. Do we offer mold maintenance and after-sales support?

      Yes, we provide mold maintenance instructions with each shipment. If any issues occur, our technical team offers remote support or on-site service depending on the situation.

    • 9. Can we manage multi-cavity or family mold projects?

      Yes, we have extensive experience in multi-cavity, family molds, and complex molds that require interchangeable inserts, ensuring cost-effective and efficient production for customers.

    • 10. What materials commonly use for injection molding?

      We are familiar with a wide range of thermoplastics including ABS, PC, PA, POM, PP, TPE, TPU, and high-performance engineering plastics based on customer requirements.

    • 11. Can we support mold export standards for overseas production?

      Yes. We are experienced in manufacturing molds compliant with international standards such as HASCO, DME, and MISUMI, ensuring smooth integration with overseas production lines.

    • 12. How to protect customer intellectual property (IP)?

      We take IP protection seriously. We are willing to sign NDAs (Non-Disclosure Agreements) and have strict internal controls to ensure all customer designs and projects remain confidential.

    Get the latest price? We will reply as soon as possible (within 12 hours)