This injection molding machine series has been developed to meet the production requirement of highly standardized and stable complex military parts. The machine revolves primarily around its clamping force ranging from 80 to 2500 tons and its plasticizing control unit which has been optimized for engineering plastics. This ensures a highly standardized production of military-grade injection molded parts produced per molding cavity. It not only serves as a production machine, but rather a core machine for the transition from highly advanced polymers to highly reliable battlefield gear and the production of complex integrated components such as tactical plastics and metals.
In view of their rich experience in precision machining, Jinyi Moulds has optimized the use of injection molding machines in the military. By upgrading the drive system with long-term continuous operation functionality or incorporating data acquisition and process monitoring systems, the tracing function for various parameters during the production process can be fulfilled at the required levels in the defense industry.
Its structure is optimized through finite element analysis (FEA) for minimized deformation even at high injection pressure (upto 2500 bar). It comes with a closed loop servo control system that enables control at the milliseconds level regarding the adjustment of the speed of the injection, the holding pressure, as well as the mold temperature in order for process variations to affect the critical dimensions of plastic & metal products for defense applications with an accuracy of upto +0.02 mm.
This machine is intended to be compatible with insert molding and multi-component injection molding. With an interface between robot integration, the machine can automatically perform actions related to the placement of metal inserts, removal of tactical plastic and metal parts, and assembly, thereby supporting an unmanned manufacturing line. Due to the nature of customized plastic parts related to military hardware, characterized by small-batch, multi-variety production, this machine has a quick mold change system that can change molds in under 15 minutes.
The plasticizing screw and barrel are equipped with materials and designs resistant to highly corrosive and high-viscosity materials such as glass fiber nylon, polyetheretherketone , and flame-retardant PC/ABS. The use of a servo-hydraulic unit or all-electric machine permits a saving in energy consumption of up to 30% to 60% than conventional presses.Generally, this machine is capable of carrying heavier loads for increased production capabilities.
We have a data-driven proofing and maintenance system that will guarantee the constant production of competent parts.
We perform various performance tests, such as testing its productivity, precision (in terms of the weight of the product), and repeatability, using standard molds and materials prior to the delivery of the equipment.
We make use of in-built sensors in order to check the condition of essential components like screws and levers. This is followed by data analysis through the use of an IoT platform in order to minimize downtime. Remote technical support is also available on demand.
We may help customers carry out process analyses for tailored military equipment, in order to establish stable process settings and systematic train operators and maintenance staff.
JinYi Mold provides solutions from single machine supply to turn-key projects involving the entire production line. Our equipment satisfies global safety standards like CE and UL and is applicable for usage in different power networks and environments around the globe.
If you are going to implement or upgrade an armed-force-grade injection molded plastic parts production line and have your own requirements for equipment stability, precision, and automation, please do not hesitate to get in touch with our equipment engineering team. We need to know your material, capacity, and automation degree requirements to give you our equipment solving cases.
Jinyi Mold was established in 1998 and is headquartered in Dongguan, Guangdong. Our professional team provides injection mold and die-casting mold services, providing you support in every aspect from design, manufacturing to final assembly.
dozens of CNC machining centers (gantry & 5-axis), injection molding machines (80-1600 tons), EDM machines, automation equipment, etc.
Establish solid partnerships with Europe, Australia and Asia to carry out international export business.
Company production capacity: A 13,000㎡ production base in Maoming (built in 2022), backing an annual turnover surpassing 150 million RMB.
Possess High-Tech Enterprise Certification, ISO9001:2015 Quality management system certification.
Logistics follows international transportation standards, and packaging is packed in reinforced wooden boxes, filled with PE foam and wrapped in moisture-proof bags.
Marketing: Selina Chan
WhatsApp:+8618969686504
Email:selina@jy-mould.com
Contact us to discuss how we can support your project needs
Please know that when you choose Jinyi Mold, we are not only a supplier, but also a Chinese manufacturing partner with 25 years of experience in mold design, manufacturing, and assembly.
We specialize in providing high-precision mold manufacturing and injection molding solutions for industries including automotive, home appliances, consumer electronics, medical devices, and industrial equipment.
Quality is controlled through a comprehensive system, including mold flow analysis, strict material certification, in-process inspections, and final product testing. We also provide complete documentation such as steel certificates, hardness reports, and dimensional inspection reports.
For mold making, the lead time is typically 4–6 weeks after design approval. For mass production of plastic parts, it usually takes 2–3 weeks depending on part complexity and order quantity.
Yes, our engineering team provides full support from DFM (Design for Manufacturability) analysis to mold design optimization, helping customers accelerate product development and reduce production risks.
Our standard terms are 50% deposit upon order confirmation and 50% balance payment before shipment. Flexible payment arrangements can be discussed based on project scope and cooperation level.
Absolutely. In addition to mass production, we offer low-volume manufacturing, rapid prototyping via 3D printing and silicone molding, ensuring customers can quickly validate designs before full-scale production.
We accept a wide range of file formats including STEP, IGES, DWG, and PDF for mold design, DFM analysis, and quotation preparation.
Yes, we provide mold maintenance instructions with each shipment. If any issues occur, our technical team offers remote support or on-site service depending on the situation.
Yes, we have extensive experience in multi-cavity, family molds, and complex molds that require interchangeable inserts, ensuring cost-effective and efficient production for customers.
We are familiar with a wide range of thermoplastics including ABS, PC, PA, POM, PP, TPE, TPU, and high-performance engineering plastics based on customer requirements.
Yes. We are experienced in manufacturing molds compliant with international standards such as HASCO, DME, and MISUMI, ensuring smooth integration with overseas production lines.
We take IP protection seriously. We are willing to sign NDAs (Non-Disclosure Agreements) and have strict internal controls to ensure all customer designs and projects remain confidential.
