This product line focuses on providing the Military Manufacturing sector with high-reliability custom engineered plastic parts that meet specifications such as MIL-STD-810. These components are key infrastructure components that constitute modern military product systems (such as field communication terminals, reconnaissance equipment casings, and vehicle control modules). The core requirements are to maintain dimensional stability, electromagnetic shielding (EMI) effectiveness, and long-term reliable connections with metal components under extreme environmental stress.
As a precision engineering link in the supply chain, JinYi Mold not only provides injection molding, but also focuses on material selection for environmental adaptability, lightweight and reinforced design based on finite element analysis (FEA), and digital production process control to ensure batch consistency. Our engineering capabilities also support the development of highly integrated lightweight modules and protective housings for a wider range of tactical survival equipment and tactical recovery equipment.
Mainly used are glass fiber reinforced nylon (PA66+GF30, tensile strength >180 MPa), polyetheretherketone (PEEK 450G, continuous use temperature 250°C) and polycarbonate/ABS alloy (PC/ABS, notched impact strength ≥50 kJ/m²). Material selection was based on data on its resistance to wide temperatures (-54°C to 85°C), salt spray, hydraulic fluids and JP-8 fuel.
For radome-like components that require both high strength and signal transmittance, glass fiber-reinforced PPS or PPA materials with specific dielectric constants will be used.
The mold is made of S136 (mirror polished), H13 (hardness HRC 48-52) or NAK80 steel. In response to the wear and tear of glass fiber materials, key core components are treated with PVD coating (such as CrN) to extend the mold life to more than 800,000 mold cycles.
Through Moldex3D mold flow analysis, the gate and cooling system design is optimized to control the molding warpage of large thin-walled parts (such as equipment casings) within 0.2%, and eliminate the negative impact of weld lines on structural strength.
An all-electric injection molding machine is used, combined with in-mold sensors to monitor cavity pressure and temperature in real time and lock the process window (CpK ≥ 1.67) to ensure batch stability.
CNC precision machining (guaranteed mounting surface flatness 0.05mm), ultrasonic welding (air tightness reaches IP67), laser marking (for permanent component traceability), and selective electromagnetic shielding (EMI) coating.
Our quality control system follows the AS9100D Aerospace Quality Management System Framework and meets Military Manufacturing requirements for traceability.
In addition to conventional dimensional testing (CMM), UV aging (ASTM G154), salt spray corrosion (ASTM B117), vibration (MIL-STD-167), drop and high and low temperature cycle tests can be performed according to customer specifications, and data reports are provided.
For housings with integrated electronic components, conduct EMI shielding effectiveness testing (up to 40dB or more) and heat dissipation simulation verification. All parts pass functional assembly inspection before shipment.
From raw material batches, mold maintenance records to process parameters of each production shift, all are entered into the MES system to support complete traceability.
JinYi Mold supports flexible modes from rapid prototyping (using 3D printing or soft molding) to small and medium batch (100-10,000 pieces) production. In response to the common rapid iteration requirements of tactical survival equipment and tactical recovery equipment projects, we can complete design changes and deliver new version prototypes within 2-3 weeks through modular mold design.
If your military product project requires a plastic component solution that combines lightweight, environmental resistance and precision integration, we can provide professional engineering and manufacturing support. Please provide performance requirements and initial drawings and we will initiate a manufacturing feasibility analysis.
Jinyi Mold was established in 1998 and is headquartered in Dongguan, Guangdong. Our professional team provides injection mold and die-casting mold services, providing you support in every aspect from design, manufacturing to final assembly.
dozens of CNC machining centers (gantry & 5-axis), injection molding machines (80-1600 tons), EDM machines, automation equipment, etc.
Establish solid partnerships with Europe, Australia and Asia to carry out international export business.
Company production capacity: A 13,000㎡ production base in Maoming (built in 2022), backing an annual turnover surpassing 150 million RMB.
Possess High-Tech Enterprise Certification, ISO9001:2015 Quality management system certification.
Logistics follows international transportation standards, and packaging is packed in reinforced wooden boxes, filled with PE foam and wrapped in moisture-proof bags.
Marketing: Selina Chan
WhatsApp:+8618969686504
Email:selina@jy-mould.com
Contact us to discuss how we can support your project needs
Please know that when you choose Jinyi Mold, we are not only a supplier, but also a Chinese manufacturing partner with 25 years of experience in mold design, manufacturing, and assembly.
We specialize in providing high-precision mold manufacturing and injection molding solutions for industries including automotive, home appliances, consumer electronics, medical devices, and industrial equipment.
Quality is controlled through a comprehensive system, including mold flow analysis, strict material certification, in-process inspections, and final product testing. We also provide complete documentation such as steel certificates, hardness reports, and dimensional inspection reports.
For mold making, the lead time is typically 4–6 weeks after design approval. For mass production of plastic parts, it usually takes 2–3 weeks depending on part complexity and order quantity.
Yes, our engineering team provides full support from DFM (Design for Manufacturability) analysis to mold design optimization, helping customers accelerate product development and reduce production risks.
Our standard terms are 50% deposit upon order confirmation and 50% balance payment before shipment. Flexible payment arrangements can be discussed based on project scope and cooperation level.
Absolutely. In addition to mass production, we offer low-volume manufacturing, rapid prototyping via 3D printing and silicone molding, ensuring customers can quickly validate designs before full-scale production.
We accept a wide range of file formats including STEP, IGES, DWG, and PDF for mold design, DFM analysis, and quotation preparation.
Yes, we provide mold maintenance instructions with each shipment. If any issues occur, our technical team offers remote support or on-site service depending on the situation.
Yes, we have extensive experience in multi-cavity, family molds, and complex molds that require interchangeable inserts, ensuring cost-effective and efficient production for customers.
We are familiar with a wide range of thermoplastics including ABS, PC, PA, POM, PP, TPE, TPU, and high-performance engineering plastics based on customer requirements.
Yes. We are experienced in manufacturing molds compliant with international standards such as HASCO, DME, and MISUMI, ensuring smooth integration with overseas production lines.
We take IP protection seriously. We are willing to sign NDAs (Non-Disclosure Agreements) and have strict internal controls to ensure all customer designs and projects remain confidential.
